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USF student designs lumber alternative to help lower construction costs

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Posted at 10:19 PM, Aug 11, 2022
and last updated 2022-08-12 06:00:04-04

TAMPA, Fla. — It's no secret that there's a growing need for affordable housing.

Habitat for Humanity of Pinellas and West Pasco Counties tells ABC Action News they've already built 70 affordable homes in the last year.

They're currently working on 30 more.

"I've never seen the need as high, or it's never felt as high as it is right now," said the organization's president Mike Sutton.

But skyrocketing lumber costs are making construction more expensive.

"Pre-pandemic till now, we're seeing about a 45%increase in the cost of our home," said Sutton.

To help offset those costs, they're building more multi-family homes and using different materials.

"We're starting to look at things like stick frame homes. Again the integrity of them will be just as significant as a concrete house, but there may be a cost savings there," said Sutton.

It's a dilemma that USF doctoral student John Cotter has spent the last four years studying.

"So the idea is finding new ways to make building materials using different manufacturing methods," Cotter said.

His latest product is a mix of concrete and a recycled plastic material that he hopes will be used as a replacement for lumber.

After dozens of showings and testings, he said people seem to like his product for fencing and flooring.

"This is a suggestion that we got from a lot of people. That this would be good for decking," he said.

Cotter tells ABC Action News his next steps are to get it approved at a state level and set the pricing at a rate that's affordable.